System overview
Autonomous Material Handling (AMH) is part of Konica Minolta’s connected IoT system, which leverages Autonomous Mobile Robots (AMR) to improve and automate users’ material handling processes. The AMH is a suite of cyber-physical systems for material handling in areas including manufacturing, warehousing, and logistic operations.
sConnect is a dashboard which presents AMR fleet performance close to real-time. It reveals analytic results on AMR operations which allows users to identify areas for intra-logistic process improvement when handling materials on and off site. It uses a measure called Overall Robotic Effectiveness (ORE) to present robotic fleet performance. The ORE is an equivalent of the industry standard “overall equipment effectiveness” (OEE) which is calculated based on the three factors of Availability, Performance, and Quality.
Example of insights generated from sConnect:
1. Tasks / missions successfully completed
2. Actual delivery speed versus ideal speed
3. Robot fleet utilisation time versus idle / charging / downtimes
sWorkflow is a workflow software platform that can flexibly execute different AMR automated workflow scenarios based on reconfigurable business rules. It enables AMR to work seamlessly with other IoT sensors and material handling equipment, while integrating with enterprise software like ERP and WMS for work order management.
It is also a middleware to interface with physical material handling systems like conveyor systems, automated storage and retrieval systems as well as collaborative robotic arms.
With such system interoperability capabilities and built-in workflow engine, sWorkflow allows flexible reconfiguration of process flows for optimised system performance.
To maximise the utility of AMR, sInfra of AMH enables the system to interface with building infrastructure to expand the zone of material handling autonomously. The sInfra software allows accessibility to lifts, sliding doors and other infrastructure. It also provides real-time status of infrastructure availability like trolley parking lots and lift occupancy.
An AMR uses sensors to dynamically navigate any operating environment. Compared to an automated guided vehicle (AGV), an AMR does not need physical or electro-mechanical guidance devices (magnetic tape) and allows navigation route changes using software.
The AMH portfolio uses a wide range of AMR models suitable for different payload needs of pre-break bulk (palletized) and inter-logistic operations. Konica Minolta offers AMRs with payloads from 100 to 1000 kg that can optimize all workflows from the transportation of smaller parts to moving heavy loads and pallets automatically.
The AMH also offers a variety of applications on top of the AMR base unit for different needs to interface with trolleys / carts, conveyors, and robotic arms.
A Fleet Manager is used for control of multiple units of AMRs in a single operation site. This web-based software tool centralises multiple AMR conditions like battery status as well as current location when disseminating work order to a specific AMR.
It is also the traffic controller to resolve conflicting intents like traffic deadlocks, by allowing only one AMR on a specific path at a time.
APPLICATIONS
Konica Minolta’s AMH offerings bridge the inter-logistics among incoming materials, machine/equipment’s output stations to and outbound delivery.
Konica Minolta’s AMH offerings bridge the inter-logistics among incoming materials, machine/equipment’s output stations to and outbound delivery. Via commonly used Application Programming Interface (API), AMH system can interface with enterprise software like Manufacturing Execution System (MES), Enterprise Resource Planning (ERP) and Warehouse Management System (WMS) as well as Automated Storage and Retrieval System (AS/RS). As such, an integrated smart material flow system can be established in an organisation.
The AMH has flexible physical interface with goods/materials transporting trolleys or carts, as well as conveyor systems depending on application requirements. It also handles palletized operation for pre-break bulk goods in warehouse. The AMH is also an Internet of Things (IoT) system, it interacts with building infrastructure like automated door and lift as well as status sensors. The inter-connectivity allows autonomous operation between the AMR and facility as well as provides close to real time status of every job order and fulfilment.
While the AMH system is in execution, status data is automatically archived. AMH users can extract close to real time status and analyze performance. Such status performance can be set as a baseline for process improvement comparisons.
SYSTEM BENEFITS
How AMH offerings can benefit your inter-logistic operations
As the AMR seamlessly integrates with material handling, machine, enterprise software and infrastructure, the AMH eliminates all error-prone, repetitive tasks when transferring physical materials/goods and data. It provides direct benefit of efficiency gain and error reduction for system handling.
The AMH is agile and flexible enough to accommodate changes in dynamic environments like high mixed goods flow and low volume production. The software-controlled AMR and sensor are configurable when new scenarios to handle materials are required with no physical change and almost no cost incurred. Furthermore, with its ability to integrate with infrastructure access, the AMH expands AMR’s access to larger areas of workspace in facilities. The close to real-time status allows quick response to resume operation in the event of a downtime incident.
The AMH real-time performance visualisation and analytics allow autonomous discovery of bottlenecks for process improvement. The performance baseline can be set for post changes comparison to quantitatively measure changes introduced. The material handling IoT system, at the same time, provides data acquisition and analytics that ultimately drives continuous improvement for higher operation productivity.
PRODUCTS
Autonomous Mobile Robots to help automate your business.
For more information, get in touch with our product experts and find out how Konica Minolta’s autonomous robotics solutions can streamline your work processes.
KOMIBOT
Introducing the ultimate AMR solution with the highest payload to size ratio, 1.2 m/s forward and backward speed, efficient path planning, viable for dead-end paths, central waypoint navigation, coordinated fleet, and short battery charging time for maximum utilization, making it highly efficient and effective for various applications.
Specifications
| Landed Cost (USD) | 22,010 |
| Weight including batteries | 100 kg |
| Payload | 100 kg |
| Dimensions (L x W x H) | 720 x 600 x 350 mm |
| Ground clearance | 20 mm |
| Gap clearance | 35 mm |
| Step / sill clearance | 8 mm |
| Maximum speed | 1.2 m/s (both forwards and backwards) |
| Drive wheel | 165 mm rubber |
| Casters | 4 x 100mm Polyurethane wheel (ESD wheels optional) |
| Cleanroom rating | Class 100 |
| Noise Level | 70 dB while driving at 1.2m/s |
| Ingress Protection (IP) rating | IP31 |
| Service life | 5 years |
| Operating temperature | +10 °C to +45 °C |
| Operating humidity | 35% to 85% |
| Type | 2 x Sick NanoScan mounted at front right and rear left corners |
| Standard navigation accuracy | +/- 50 mm |
| Magnetic tape docking accuracy | +/- 10 mm |
| 3D cameras | 2 x Intel Realsense camera at front and back of robot |
| Safety Lasers | Switching field sets according to AMR speed. Safety outputs monitored by safety controller |
| Emergency stops | User positioned E-stop switch |
| Motor brakes | Normally closed brakes on each drive wheel controlled by Safety Controller. Manual brake release via momentary button |
| Battery type and lifespan | LiFePo4, 48 V, 50 Ah, estimated 2000 cycles |
| Charge time and endurance | 3 hours standard charge from flat to full |
| Runtime (continous movement without payload) | 10-12 hours |
| WLAN |
2.4Ghz, 5GHz, 802.11 a/b/g/n/ac wireless ISO 13850 |
MiR 100
The MiR100 is a safe, cost-effective mobile robot that quickly automates your internal transportation and logistics. The robot optimizes workflows, freeing staff resources so you can increase productivity and reduce costs.
Specifications
| Platform Setup | Base for shelves, hook solution, latching or robot arm mounting |
| Payload | Up to 100 kg |
| Weight | 70 kg |
| Dimensions (L x W x H) | 890 x 580 x 352 mm |
| Localisation and Navigation | Safety LIDARs on front and rear Range = 15 m per LIDAR Coverage = 360° about AMR |
| Safety Bumpers | None |
| Status Lights | LED lights (Rainbow) |
| Battery Type and Lifespan | 24V – 39,6Ah Lithium-NMC Battery Pack / 10 hours or 20 km / 1000 cycles or 3 years |
| Charge Time and Endurance | With cable: up to 4.5 hours (0-80%: 3 hours) With charging station: up to 3 hours (0-80%: 2 hours) |
| Traverse Sill and Gap | Sill: 10mm, Gap: 20mm |
| Charger Type | Manual charge / Auto-docking |
| Maximum Speed | 1.5 m/s (5.4 km/h) |
| Direction and Turning Radius | Bi-directional/spot turn |
| Slope | < 3 degrees |
| Reaction to Obstacle | Able to detect and change course up to 4m away, emergency stop at 35cm |
| Fleet Traffic Management | Up to 100 robots |
| Operating System for Server | Linux Ubuntu 16.04 |
| Interface | Web-based UI |
| Elevator and Door interface | Through WISE device interface |
| WLAN | Dual-band wireless AC/G/N/B |
| Software Interface | MiR REST API |
| Clean Room | Clean Room Certified |
| Ingress Protection (IP) Rating | IP20 |
| Electrostatic Discharge | NA |
| International Safety Standards | CE, EN1525, ANSI B56.5, ISO13849-1, EN61000-6-2 & EN61.000-6-4, Clean Room Certified (ISO Class 4) |
MiR 200
The MiR200 is a safe, cost-effective mobile robot that quickly automates your internal transportation and logistics. The robot optimizes workflows, freeing staff resources so you can increase productivity and reduce costs.
Specifications
| Platform Setup | Base for shelves, hook solution, latching or robot arm mounting |
| Payload | Up to 200 kg |
| Weight | 70 kg |
| Dimensions (L x W x H) | 890 x 580 x 352 mm |
| Localisation and Navigation | Safety LIDARs on front and rear Range = 15 m per LIDAR Coverage = 360° about AMR |
| Safety Bumpers | None |
| Status Lights | LED lights (Rainbow) |
| Battery Type and Lifespan | 24V – 39,6Ah Lithium-NMC Battery Pack /10 hours or 15 km /1000 cycles or 3 years |
| Charge Time and Endurance | With cable: up to 4.5 hours (0-80%: 3 hours) With charging station: up to 3 hours (0-80%: 2 hours) |
| Traverse Sill and Gap | Sill: 10mm, Gap: 20mm |
| Charger Type | Manual charge / Auto-docking |
| Maximum Speed | 1.1 m/s (4 km/h) |
| Direction and Turning Radius | Bi-directional/spot turn |
| Slope | < 3 degrees |
| Reaction to Obstacle | Able to detect and change course up to 4m away, emergency stop at 35cm |
| Fleet Traffic Management | Up to 100 robots |
| Operating System for Server | Linux Ubuntu 16.04 |
| Interface | Web-based UI |
| Elevator and Door interface | Through WISE device interface |
| WLAN | Dual-band wireless AC/G/N/B |
| Software Interface | MiR REST API |
| Clean Room | Clean Room Certified |
| Ingress Protection (IP) Rating | IP20 |
| Electrostatic Discharge | ESD Certified |
| International Safety Standards | CE, EN1525, ANSI B56.5, ISO13849-1, EN61000-6-2 & EN61.000-6-4, Clean Room Certified (ISO Class 4) ESD Approved |
MiR 250
The MiR250 is a more flexible AMR that can work around the clock and is brilliantly simple to setup, for improved productivity. Its smaller footprint and increased adaptability help optimize internal logistics without changing layout.
| Platform Setup | Base for shelves, latching Trolley or robot arm mounting |
| Payload | Up to 250 kg |
| Weight | 83 kg |
| Dimensions (L x W x H) | 800 x 580 x 300 mm |
| Localisation and Navigation | Safety LIDARs on front and rear Range = 15 m per LIDAR Coverage = 360° about AMR |
| Safety Bumpers | All 4 corners |
| Status Lights | LED lights (Rainbow) |
| Battery Type and Lifespan | 48V -34.2 Ah Lithium-NMC Battery Pack /10 hours or 15 km /1000 cycles or 3 years |
| Charge Time and Endurance | 1 hour quick charge reach 80% level, 90 mins full charge. |
| Traverse Sill and Gap | Sill: 10mm, Gap: 20mm |
| Charger Type | Manual charge / Auto-docking |
| Maximum Speed | 2.0 m/s (7.2 km/h) |
| Direction and Turning Radius | Bi-directional/spot turn |
| Slope | < 3 degrees |
| Reaction to Obstacle | Able to detect and change course up to 4m away, emergency stop at 35cm |
| Fleet Traffic Management | Up to 100 robots |
| Operating System for Server | Linux Ubuntu 16.04 |
| Interface | Web-based UI |
| Elevator and Door interface | Through WISE device interface |
| WLAN | Dual-band wireless AC/G/N/B |
| Software Interface | MiR REST API |
| Clean Room | Clean Room Certified |
| Ingress Protection (IP) Rating | IP21 |
| Electrostatic Discharge | ESD Certified |
| International Safety Standards | 5 safety functions according to ISO 13849-1, Standards: ISO/CD 3691-4, EN1525, ANSI B56.5,EMC: EN12895, EN61000-6-2, EN61000-6-4. ESD Approved |
MiR 500
MiR500 is designed to automate the transportation of pallets and heavy loads across industries. With a total payload of 500 kg, and a footprint of 1350×920 mm, MiR500 is a large, powerful and robust collaborative, autonomous mobile robot.
| Platform Setup | For internal transportation of heavy loads and pallets within the industry and logistics |
| Payload | Up to 500 kg |
| Weight | 226 kg |
| Dimensions (L x W x H) | 1350 x 909 x 320 mm |
| Localisation and Navigation | Safety LIDARs on front and rear Range = 15 m per LIDAR Coverage = 360° about AMR |
| Safety Bumpers | All 4 corners |
| Status Lights | LED lights (Rainbow) |
| Battery Type and Lifespan | 48V – 41.6Ah Lithium-NMC Battery Pack /8 hours or 15km /1000 cycles or 3 years |
| Charge Time and Endurance | Up to 3 hours (0-80%: 2 hours) |
| Traverse Sill and Gap | Sill: 10mm, Gap: 20mm |
| Charger Type | Manual charge / Auto-docking |
| Maximum Speed | 2.0 m/s (7.2 km/h) |
| Direction and Turning Radius | Bi-directional/spot turn |
| Slope | < 3 degrees |
| Reaction to Obstacle | Able to detect and change course up to 4m away, emergency stop at 35cm |
| Fleet Traffic Management | Up to 100 robots |
| Operating System for Server | Linux Ubuntu 16.04 |
| Interface | Web-based UI |
| Elevator and Door interface | Through WISE device interface |
| WLAN | Dual-band wireless AC/G/N/B |
| Software Interface | MiR REST API |
| Clean Room | Clean Room Certified |
| Ingress Protection (IP) Rating | IP21 |
| Electrostatic Discharge | NA |
| International Safety Standards | 5 safety functions according to ISO 13849-1, Standards: ISO/CD 3691-4, EN1525, ANSI B56.5,EMC: EN12895, EN61000-6-2, EN61000-6-4. |
MiR 600
The MiR600 is a stronger and safer AMR. The MiR600 is compliant with the highest available robot standards making it superior to other AMRs on the market. With increased ability to withstand dust particles and fluids along with being compliant to the highest safety standards on the market, the MiR600 is safer, more stable and more reliable than other AMRs on the market.
| Platform Setup | For internal transportation of heavy loads and pallets within the industry and logistics |
| Payload | Up to 600 kg |
| Weight | 229 kg |
| Dimensions (L x W x H) | 1350 x 910 x 322 mm |
| Localisation and Navigation |
2 pcs microScan3 (front and rear) 360° visual protection around robot |
| Safety Bumpers | All 4 corners |
| Status Lights | LED lights (Rainbow) |
| Battery Type and Lifespan |
Lithium ion 47.7 V nominal, minimum 41 V, maximum 54 V Minimum 3 000 cycles |
| Charge Time and Endurance | 15 min = 2 h 45 min (1:11) 30 min = 5 h 45 min (1:12) |
| Traverse Sill and Gap | Sill: 10mm, Gap: 29mm |
| Charger Type | Manual charge / Auto-docking |
| Maximum Speed | 2.0 m/s (7.2 km/h) |
| Direction and Turning Radius | Bi-directional/spot turn |
| Slope | < 3 degrees |
| Reaction to Obstacle | Able to detect and change course up to 4m away, emergency stop at 35cm |
| Fleet Traffic Management | Up to 100 robots |
| Operating System for Server | Linux Ubuntu 16.04 |
| Interface | Web-based UI |
| Elevator and Door interface | Through WISE device interface |
| WLAN | Dual-band wireless AC/G/N/B |
| Software Interface | MiR REST API |
| Clean Room | Clean Room Certified |
| Ingress Protection (IP) Rating | IP52 |
| Electrostatic Discharge | NA |
| International Safety Standards | 5 safety functions according to ISO 13849-1, Standards: ISO/CD 3691-4, EN1525, ANSI B56.5,EMC: EN12895, EN61000-6-2, EN61000-6-4. |
MiR 1000
MiR1000 is designed to automate and optimize the internal transportation of heavy duties and pallets with a total payload of 1000 kg. It can transport heavy loads without any exterior safety measures, even in highly dynamic environments.
| Platform Setup | For internal transportation of heavy loads and pallets within the industry and logistics |
| Payload | Up to 1000 kg |
| Weight | 230 kg |
| Dimensions (L x W x H) | 1350 x 920 x 320 mm |
| Localisation and Navigation | Safety LIDARs on front and rear Range = 15 m per LIDAR Coverage = 360° about AMR |
| Safety Bumpers | All 4 corners |
| Status Lights | LED lights (Rainbow) |
| Battery Type and Lifespan | 48V – 41.6Ah Lithium-NMC Battery Pack /8 hours or 15km/1000 cycles or 3 years |
| Charge Time and Endurance | Up to 3 hours (0-80%: 2 hours) |
| Traverse Sill and Gap | Sill: 10mm, Gap: 20mm |
| Charger Type | Manual charge / Auto-docking |
| Maximum Speed | 1.2 m/s (4.3km/h) |
| Direction and Turning Radius | Bi-directional/spot turn |
| Slope | < 3 degrees |
| Reaction to Obstacle | Able to detect and change course up to 4m away, emergency stop at 35cm |
| Fleet Traffic Management | Up to 100 robots |
| Operating System for Server | Linux Ubuntu 16.04 |
| Interface | Web-based UI |
| Elevator and Door interface | Through WISE device interface |
| WLAN | Dual-band wireless AC/G/N/B |
| Software Interface | MiR REST API |
| Clean Room | Clean Room Certified |
| Ingress Protection (IP) Rating | IP21 |
| Electrostatic Discharge | NA |
| International Safety Standards | 5 safety functions according to ISO 13849-1, Standards: ISO/CD 3691-4, EN1525, ANSI B56.5,EMC: EN12895, EN61000-6-2, EN61000-6-4. |
MiR 1350
The MiR1350 is the most powerful AMR from MiR to date. The MiR1350 is compliant with the highest available robot standards making it superior to other AMRs on the market.
| Platform Setup | For internal transportation of goods and automation of internal logistics |
| Payload | Up to 1350 kg |
| Weight | 233 kg |
| Dimensions (L x W x H) | 1350 x 910 x 322 mm |
| Localisation and Navigation | 2 pcs microScan3 (front and rear) 360° visual protection around robot |
| Safety Bumpers | All 4 corners |
| Status Lights | LED light band |
| Battery Type and Lifespan |
Lithium ion 47.7 V nominal, minimum 41 V, maximum 54 V Minimum 3 000 cycles |
| Charge Time and Endurance | 15 min: 1:12 (3 h runtime, no payload) 30 min: 1:12,5 (6 h 15 min runtime, no payload) 15 min: 1:9 (2 h 15 min runtime, maximum payload) |
| Traverse Sill and Gap | Sill: 10mm, Gap: 29mm |
| Charger Type | Manual charge / Auto-docking |
| Maximum Speed | 1.2 m/s (4.3km/h) |
| Direction and Turning Radius | Bi-directional/spot turn |
| Slope | < 3 degrees |
| Reaction to Obstacle | Able to detect and change course up to 4m away, emergency stop at 35cm |
| Fleet Traffic Management | Up to 100 robots |
| Operating System for Server | Linux Ubuntu 16.04 |
| Interface | Web-based UI |
| Elevator and Door interface | Through WISE device interface |
| WLAN | Dual-band wireless AC/G/N/B |
| Software Interface | MiR REST API |
| Clean Room | Clean Room Certified |
| Ingress Protection (IP) Rating | IP52 |
| Electrostatic Discharge | NA |
| International Safety Standards |
EN61000-6-2, EN61000-6-4, (EN12895) CE, EN1525, ANSI B56.5, ISO3691-4, RIA15.08, |
Free operation simulation services for qualified projects