The world’s first digital label enhancement press capable of applying 2D spot varnish, 3D dimensional textures, personalized embossed hot foiling, as well as optional in line CMYK digital printing and semi-rotary die-cutting for roll-to-roll applications with NO dies, NO plates, and ease of use.
Features of JETvarnish 3D Web
MGI Embellished Print Samples
- High productivity with single pass printing
- Digital 2D/3D Special Effects Solution
- Full automatic varnish registration by AIS SmartScanner
- Coats up to 2,077 A3 sheets size per hour
- Software Suite supplied for streamlining and facilitating production
- UV Inkjet Technology combined with Konica Minolta’s drop-on-demand piezoelectric print heads for high quality
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PRODUCT SPECIFICATIONS – JETVARNISH 3D WEB
| Printing Speeds |
Up to 42 m/min.¹ (depending on application) |
| Supported Web Widths |
From 100 mm up to 420 mm |
| Substrate Types |
From 50 up to 400 microns (μm)
Coated, uncoated and textured paper, film or label, self-adhesive labels, white or transparent synthetics, PP, PE, POPP, PET, light cardboard/folding carton, shrink film: PVC, PETG |
| Wide Compatibility |
Compatible with the overall web-to-web printing technologies, narrow web digital presses and the traditional offset or flexo narrow web presses |
| Unwinder |
Maximum roll diameter capacity: 850 mm; Standard inside core diameter: 3 inches; Maximum roll weight: ±120 kg |
| UV Flexo Station |
An integrated flexo station for full size sleeve coating in rotary. This station is used to apply a UV protection varnish or primer prior to finishing. The module comes with an UV dryer. The station is equipped with an anilox cylinder. Additional anilox cylinders are available as upgrade options |
| Spot UV Coating and Embossing Station* |
This station uses MGI award-winning inkjet technology for producing Spot UV coating. Any defined label area can receive Spot UV coating with or without raised 3D texture effects. A simple grey level TIFF file designed by pre-press controls the surface area and the thickness of the varnish applied over the printed roll. This 100 % digital process eliminates traditional plates, screens and dies |
| Varnish thickness |
From 7² to 232² μm of varnish thickness (from 2D flat coats to 3D raised effects) |
| Inline curing |
The unit is equipped with an UV dryer and a cooling drum for optimum web temperature control. The curing sequence also includes a special forward and backward roll motion to dry each label and eliminate waste between runs |
| UV Varnish |
Gloss varnish 99 GU |
| Hot Foiling Station |
The hot foiling station adds luxurious effects and brand value to label and packaging products. Any defined label area can receive digitally-controlled foil with or without raised effects. A simple grey level TIFF file designed by pre-press controls the surface area and the definition of the foil applied on the printed roll. This 100 % digital process eliminates traditional dies, plates and screens. Foil application can be bypassed when not necessary |
| Foil rolls |
Foils are delivered on rolls: Foil widths from 100 mm up to 420 mm;
Foil roll core diameter: 1’’ and 3’’; Foil lengths from 400 m up to 2,000 m;
Up to 3 rolls can be used simultaneously during the production |
| Rewinder |
Servo-motorized unit; 850 mm maximum roll diameter capacity;
Standard inside core diameter: 3 inches; Maximum roll weight: ± 120 kg |
| Dimensions (L x W x H) |
Up to 11.85 x 1.58 x 1.81 m (L x W x H)³
1 meter clearance required on all 4 sides |
| Weight |
± 4,447 kg³ |
| Technical Requirements |
400 V – 3Ph; 240 V – 1Ph; Dry air compressor (oil-free): 8 bar/102 psi – 24 m³/h/6 cfm; All speeds are nominal |
| Operating Environment |
Temperature: 64°F – 86°F (18°C – 30°C)
Environment relative humidity: 30 – 55% (no condensation) |
| Options |
– Corona substrate treatment module
– Variable Data Printing
– Die Cutting Unit |
